AKTU Mould & Die Manufacturing (BPE603) Syllabus PDF – B.Tech 3rd Year
Mould & Die Manufacturing BPE603
All syllabus, notes, question bank & PYQ for this subject
- English
- Semester 6
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Syllabus — Mould & Die Manufacturing
Download PDFBPE603 · 4 credits · L-T-P 3-1-0
Course Outcomes
| Course Outcomes: The students will be able to | Blooms Taxonomy | |
| CO‐1 | Understand mould making process | K2 |
| CO‐2 | Understand the Electro discharge machining process | K2 |
| CO‐3 | Acquire knowledge in surface texturing of mould | K2 |
| CO‐4 | Understand polishing technology in mould making | K2 |
| CO‐5 | Understand the concept of computer aided manufacturing for polymers | K2 |
Mould Making Introduction of mould parts, Mechanism of metal cutting, types of tools, influence of tool angles, Cutting fluids, Tool materials used including coated tools. Mould material, Material selection for mould making, Properties of steels for moulds. Nonferrous metals for moulds ‐ Zinc base alloys and aluminium alloys, Beryllium Copper, Polyesters, Epoxies, Silicones. Review of various machining operations.
Jig boring, Pantograph, Profile grinding, Electrical discharge machining Characteristics, physical processes, special technological features, types of EDM, design consideration & functions and technological planning. Applications of wire cut EDM in mould making. Electroforming for mould manufacturing ‐ discussion of the process, materials for electroforming, machining for electroformed blanks Heat Treatment Processes, Various Types of Furnaces.
Hobbing for mould making – Discussion of the hobbing process & its advantages, elements of hobbing like hobbing punch, shape of the hob, materials used for cavity, lubrication, and depth of hobbing, Hobbing presses, Hobbing operations & its economy with examples.
Polishing technology in mould making Definition of surface roughness, basis of polishing technology, Effect of mould materials on polishability, Types of polishing tools, Methods of polishing. Basic information on electrosonic polishing. Principles of electro‐deposition in damaged moulding surfaces. Surface Texturing of moulds ‐ Process description, types of moulds, types of patterns and mould shapes, metals that can be etched, mould preparation, limitations of chemical texturing.
Computer aided Manufacturing and Measurement. Introduction to CAM;
Automated Manufacturing system; Need of automation, Basic elements of automation, Levels of automation, Automation Strategies, Advantages &disadvantages of automation, classification of NC machine tools, NC Part Programming.
Manual (word address format) programming‐ SIMPLE Examples: Canned cycles, Subroutine, and Macro. APT programming. Geometry, Motion and Additional statements, Macro‐ statement Open and closed loops. Control of point to point systems‐Incremental open loop control, Incremental close loop, Absolute close loop; Control loop in contouring systems; Adaptive control.
References :‐
- “Injection Mold Design” R.G.W.Pye, East West Press Pvt. Ltd., New Delhi.
- ”Mold making handbook for Plastic Engineers”, KlusStokhert (Edt.),Hanser Publishers, NY,1983
- “Computer Aided Engineering Design” Anupam Saxena & B. Sahay, Anamaya Publishers
- “CAD/CAM” HP Groover & EW Zimmers, Jr. Prentice Hall India Ltd.
- “CAD/CAM” Theory and Practice Ibrahim Zeid & R Sivasubramaniam McGraw Hill
- “A New Technology”, Bhattacharya, IB Publishers, 1984
- Stoeckhert “Menning, Mold making handbook”, 2nd edition, Hanser Publishers, Munich.
- “Workshop Technology”, Vol I & II, W.A.J Chapman, ELBS.
- “Mold Engineering”, Herbert Rees, Hanser Publishers, NY. George Menges & Paul Mohren
- “How to Make Injection Molds”, Hanser Publishers.
- “Plastics Mold Engineering”, DuBois; J. Harry and Pribble; W. I. (Eds.),SPE Polymer Technology
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